Adjustable Metal Pallet Racking Storage Rack
- Anti-Corrosion Polyester Powder Coat
- 50mm/75mm Adjustable Upright Pitch
- Load: 1,000–4,500 kg/level
Engineered in our 30,000 m² Guangzhou manufacturing plant to withstand thermal expansion, seismic loads, and high-turnover logistics demands across Iraq's commercial zones.
Why structural baseplates, anchor bolt pull-out calculations, and leveling shim durability represent 85% of long-term seismic and load stability in Middle Eastern logistics installations.
In structural storage engineering, a high-bay pallet racking system is only as dependable as its base interface. Operating across Iraq presents unique geotechnical and climatic realities: expansive alluvial soils in central Baghdad, coastal saline moisture and high water tables across Basra, and tectonic seismic friction along the Zagros Fold Belt in the Kurdistan Region (Erbil, Sulaymaniyah, and Dohuk). Pallet racking feet—commonly termed upright baseplates, footplates, or pedestal shoes—serve as the sole structural link that transfers hundreds of metric tons of dynamic and static vertical loads down to the concrete slab.
A frequent error made by overseas buyers procuring industrial shelving for Iraqi installations is treating upright baseplates as secondary stamped steel accessories. When standard thin-gauge (2.0mm–2.5mm) footplates are installed on sub-optimal industrial concrete slabs (common in converted industrial warehouses in Baghdad’s industrial belts like Abu Ghraib, Al-Zafraniya, and Basra’s Khor Al-Zubair Free Zone), localized stress concentrations lead to anchor shear, baseplate warping, and catastrophic progressive rack collapse. As a premier Chinese manufacturer with over 25 years of specialized export fabrication, Guangzhou Heda Shelves Co., Ltd. designs and manufactures heavy-duty upright feet engineered to exceed BS EN 15512:2020, FEM 10.2.02, and RMI MH16.1 structural standards.
Engineered from 4.0mm to 6.0mm structural Q235B cold-rolled steel. Precision CNC punched dual holes accommodate M10 to M16 mechanical wedge expansion anchors with high pull-out safety margins.
Fabricated for the seismically active Kurdistan zone. Features 8.0mm–12.0mm oversized base surfaces, widened anchor spreads, and heavy-gauge stiffening gussets to absorb lateral seismic shear forces.
Supplied in 1.0mm, 2.0mm, 3.0mm, and 5.0mm thicknesses with slotted horseshoe profiles. Enables millimeter-precise plumb alignment on irregular concrete slabs without dismantling upright assemblies.
Integrated column floor protectors manufactured from 4.5mm thick curved structural steel. Bolted directly into the slab to isolate upright frames from forklift steering impacts at aisle entrances.
Direct comparative data utilized by our chief structural engineers to specify baseplate thickness, anchorage load, and anti-corrosion treatments for Iraqi commercial storage facilities.
| Baseplate Class | Steel Grade & Plate Gauge | Dimensions (W × L) | Anchorage Rating | Corrosion Finishing | Recommended Iraqi Application |
|---|---|---|---|---|---|
| Standard Light-Industrial | Q235B Cold-Rolled (3.0mm – 4.0mm) | 100 mm × 100 mm | 1× M10 Wedge Anchor (15 kN) | Electrostatic Powder (60μm) | Light manual picking, FMCG mezzanine legs in Baghdad wholesale markets |
| Heavy-Duty Warehouse | Q235B / Q355B (4.5mm – 6.0mm) | 120 mm × 140 mm | 2× M12 Expansion Studs (32 kN) | Epoxy-Polyester Hybrid Coat | Standard selective pallet racking for distribution centers in Erbil and Sulaymaniyah |
| Seismic / High-Bay Heavy | Q355B Structural Steel (8.0mm – 10.0mm) | 160 mm × 180 mm | 2× or 4× M16 Chemical Studs (68 kN) | Double-baked Anti-Abrasive Coat | High-bay automated racking and Drive-In systems exceeding 8m height in Northern Iraq |
| Harsh Marine / Chemical | Q235B Hot-Rolled (6.0mm – 8.0mm) | 140 mm × 160 mm | 2× Stainless A4-70 / Galvanized M12 | Hot-Dip Galvanized (ISO 1461, ≥85μm) | Basra Port warehouses, open-air storage yards, fertilizer and chemical depots |
| VNA (Very Narrow Aisle) | Q355B Precision Machined (10.0mm – 14.0mm) | 180 mm × 220 mm | 4× M16 Heavy Anchor Bolts (92 kN) | High-Durability Zinc Phosphate Primer | High-density logistics hubs with wire-guided turret trucks requiring zero base deflection |
How Guangzhou Heda Shelves customizes baseplate metallurgy, anchor chemistry, and surface finishes to counteract extreme summer heat, sandstorms, groundwater salinity, and tectonic activity.
Challenge: Ambient summer temperatures surpassing 52°C, fine abrasive dust from the Shamal winds, and uneven concrete slabs in older industrial districts (Karrada, Al-Zafraniya, Abu Ghraib).
HEDA Solution: Dual-layer electrostatic thermosetting powder coating that prevents thermal micro-cracking and UV degradation. Horseshoe leveling shims with secure alignment slots allow contractors to achieve EN 15620 tolerance classes on aging subfloors.
Challenge: Corrosive saline marine atmospheres around Umm Qasr Port and the Shatt al-Arab waterway, coupled with high groundwater tables that cause moisture wicking through concrete floors.
HEDA Solution: Hot-dip galvanization conforming to ISO 1461 with minimum zinc coating thickness of 85 microns. Baseplates and lower upright segments undergo chemical pickling and phosphating before receiving moisture-impermeable base coats.
Challenge: Elevated seismic hazard zones associated with the Zagros Mountain fault system, requiring high structural ductility and resistance to base shear forces during seismic events.
HEDA Solution: Seismic baseplates stamped from high-strength Q355B structural steel, featuring widened hole spacing for heavy chemical epoxy anchors (e.g., Hilti HIT-RE 500 equivalent) to prevent edge blowout under dynamic cyclic loads.
Every pallet racking upright foot, beam connector, and cold-formed profile is produced under strict ISO 9001:2015 quality assurance protocols in our factory in Guangzhou.
Chemical & mechanical verification of prime Baosteel/Shougang structural coils (Q235B/Q355B).
High-speed automated shear lines slit steel coils into exact strip tolerances (±0.1mm).
Continuous hydraulic stamping of teardrop, diamond, or butterfly pitch holes along the upright.
18-station precision roll-forming lines fold upright profiles with multi-bend stiffening ribs.
Laser and heavy punch blanking of 4mm–12mm steel footplates and slotted leveling shims.
Automated robotic arm welding of beam end connectors and heavy-duty seismic baseplate boots.
Nine-stage automated immersion pre-treatment removing all mill scale, rust, and surface grease.
Swiss Gema automated powder spray booths apply 60–90μm architectural-grade polyester resin.
Polymerization tunnel produces scratch-proof, heat-resistant, and corrosion-shielded finishes.
Components bundled with steel strapping, corner guards, air-bubble cushion, and moisture film.
Navigating customs clearance, Port of Umm Qasr ocean freight, COSQC standards, and COC inspection requirements seamlessly.
Procuring warehouse storage infrastructure directly from a top Chinese manufacturer offers significant cost savings (typically 30% to 50% compared to local traders in Baghdad or European imports) while securing factory-direct quality control. However, navigating the Iraqi customs landscape requires strict compliance with bilateral trade protocols:
The Central Organization for Standardization and Quality Control (COSQC) in Iraq mandates that structural steel equipment entering Iraqi ports must be accompanied by a valid Certificate of Conformity (COC) issued by authorized third-party inspection agencies (such as SGS, Bureau Veritas, Intertek, or TÜV). Guangzhou Heda Shelves provides complete technical documentation, including raw material mill certificates, CE Certificate No. 2435-CPR-8605159, ISO 9001:2015 documentation (No. 18624Q00169R0M), and static load test reports. We coordinate directly with inspection auditors at our Guangzhou factory before container sealing, ensuring immediate customs release upon arrival.
Maritime shipments depart regularly from southern China ports (Guangzhou Nansha, Shenzhen Chiwan/Yantian) bound for Iraq’s primary maritime gateway: The Port of Umm Qasr (North and South Terminals). Transit times typically range between 22 and 28 days via primary ocean carriers (including COSCO, CMA CGM, and Maersk). For projects in the Kurdistan Region, goods can also be routed through Mersin Port (Turkey) with bonded overland trucking directly to Ibrahim Khalil border crossing and onto Erbil, minimizing transit duration.
Pallet racking components represent a dense, high-weight cargo. Standard 40ft High Cube (40HC) containers accommodate up to 26–28 metric tons of steel beams, upright frames, and baseplates. Our shipping department employs customized 3D container packing software to calculate the exact center of gravity, bundling pallet racking feet and heavy baseplate accessories in the lower tier of containers to protect beams and frames during rough sea transit.
Clear, direct answers regarding slab leveling, seismic specifications, local customs, and installation support across Iraq.
Send your building dimensions (DWG or PDF), concrete slab thickness, pallet dimensions, and required forklift clear heights. Receive an engineered 2D/3D CAD layout, load capacity calculation table, and direct factory CIF Umm Qasr quote within 24 hours.
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