Industrial Pallet Racks Manufacturer & Factories Serving India

Heavy-duty, precision-engineered storage solutions compliant with IS 800:2007 structural standards and ISO 9001:2015 certified production, serving dynamic supply chain hubs across Delhi-NCR, Mumbai, Chennai, and Bengaluru.

Industrial Catalog

High-Load Pallet Racking Systems Engineered for High Throughput

Direct factory manufacturing with Q235B/Q355B structural steel, automated continuous roll-forming, and high-adhesion electrostatic powder coating tailored to Indian tropical warehouse conditions.

Selective Pallet Racking System HW-PR33

HUAWU 5 Ton Pallet Rack Steel Q235 3-Layer Selective Warehouse Storage Racking System HW-PR33

Standard 100% direct selective access. 5000kg load capacity per tier, optimized for ISO & standard Indian pallets.
Automated AS/RS Pallet Stacking Rack

SHUNLI SL-AS004 Heavy Duty Automated AS&RS Pallet Stacking Rack Alloy Steel 500kg-1500kg

High-bay automated pallet retrieval. Integrates directly with WMS/WCS for FMCG distribution and dark warehouses.
3 Layer Heavy-Duty Metal Storage Rack

3 Layer Heavy-Duty Metal Storage Rack Steel Pallet Rack Wholesale for Warehouses Iron Storage Solution

Heavy-gauge beam-to-frame connector locks with high safety factors. Modular expansion configuration.
Selective Heavy Duty Metal Pallet Racking

Warehouse Storage Selective Heavy Duty Metal Pallet Racking Shelving System Industrial Units

Engineered for multiple forklift truck types including Reach Trucks, Counterbalance, and VNA stackers.
URGO Selective Pallet Rack Corrosion Protected

URGO Heavy Duty Steel Selective Pallet Rack Corrosion Protected Warehouse Storage Shelving

Special anti-corrosion pre-treatment for coastal ports and humid industrial regions like Nhava Sheva & Gujarat.
4 Way Radio Shuttle Pallet Rack

Intelligent Pallet Rack System 4 Way Shuttle Pallet Rack Automated Storage System Shuttle Rack

Ultra-dense dynamic storage maximizing volume utilization up to 85% in cold storage and FMCG facilities.
European Standard Selective Pallet Racking

European Standard Selective Pallet Racking System Heavy Duty Warehouse Storage Solution

Manufactured under EN 15512 and FEM design regulations with high yield strength structural omega upright profiles.
Double Deep Heavy Duty Pallet Rack

Custom Metal Steel Heavy Duty Vertical Warehouse Storage Pallet Rack System/Double Deep

Dual-depth pallet configuration decreasing aisle requirements by 30% without sacrificing high inventory density.
25+
Years Racking Production
30,000 m²
Modern Factory Infrastructure
30,000 t
Monthly Steel Output Capacity
120+
Countries & Ports Exported
Localized Applications

Optimized for India’s Industrial Corridors & Supply Chains

From Bhiwandi’s multi-brand 3PL clusters to the auto component corridors of Sriperumbudur and Chakan, our heavy-duty racking systems resolve critical density and handling constraints.

E-Commerce & 3PL Logistics Hubs

Tier-1 mega fulfilment hubs in Gurgaon, Bhiwandi, and Hoskote require selective racks combined with rack-supported mezzanine floors. These setups maximize multi-tier carton sorting and fast pallet replenishment, delivering seamless compatibility with Indian standard 1200x1000 mm pallets and high-reach wire-guided trucks.

Automotive & Heavy Engineering Corridors

Precision manufacturing belts in Pune, Manesar, and Oragadam handle dense casting components, dies, and fabricated assemblies. Our custom heavy-duty racks feature dual-ribbed step beams, open mesh decks, and column impact guards engineered specifically for forklift safety and non-standard skid weights.

Cold Chain, Food & Agro-Logistics

Perishable and dairy distribution centers around Sonipat, Ahmedabad, and Hyderabad face skyrocketing cold-storage power costs. High-density Radio Shuttle racking and Drive-in racking maximize cube utilization up to 85%, reducing chilled cubic footprint and optimizing strict FIFO batch controls.

Pharmaceuticals & Life Sciences Hubs

Pharma clusters across Baddi, Hyderabad (Genome Valley), and Ankleshwar require non-toxic, anti-static electrostatic powder coatings that resist peeling and microbial contamination, ensuring absolute structural safety and zero chemical leeching in air-conditioned storage zones.

Chemical & Agro-Chemical Warehousing

Demanding chemical storage parks in Dahej and Vapi utilize reinforced structural beam designs with galvanized containment decks. Specialized drum cradles and spill containment barriers prevent barrel tipping and corrosive cross-contamination during forklift loading.

Retail & High-Density Cash-and-Carry

Modern organized retail formats and FMCG distribution nodes in metropolitan regions implement hybrid heavy-duty racking: lower levels dedicated to manual case picking and ergonomic live-roller carton flow, topped by bulk selective pallet reserves for immediate buffer inventory.

Engineering Standards

Technical Specification & Warehouse Racking Comparison

Engineered to international FEM 10.2.02, EN 15512, and Indian standard IS 800:2007 (General Construction in Steel), our systems are stress-analyzed using finite element method (FEM) software.

Racking System Type Pallet Capacity / Tier Volume Utilization Stock Rotation Handling Equipment Recommended Primary Sector Fit
Selective Pallet Racking 1,000 kg – 4,500 kg Up to 45% 100% Selective (FIFO/LIFO) Counterbalance, Reach Truck 3PLs, Retail DCs, General Engineering
Double Deep Racking 1,000 kg – 3,000 kg Up to 60% Lane Dependent (LIFO) Pantograph Reach Truck Cold Stores, Dry Groceries, Paper Mills
Radio Shuttle Racking 500 kg – 1,800 kg Up to 85% Automatic (FIFO / LIFO) Standard Reach Truck + Shuttle Unit Cold Storage, Beverage, FMCG Giants
Drive-In Racking 1,000 kg – 2,000 kg Up to 75% Lane Dependent (LIFO) Counterbalance, Narrow-Mast Truck Seasonal Agriculture, Bulk Raw Material
AS/RS Automated Racks 500 kg – 1,500 kg Up to 90% High-Speed Automated FIFO Automated Stacker Crane / Rail Shuttle Electronics, Mega Pharma, E-Commerce
Industry Whitepaper

Market Shifts: The Evolution of Warehousing Across India

How the National Logistics Policy (NLP), GST consolidation, and Tier-2 city growth are transforming industrial racking requirements.

Transition to Grade-A Logistics Parks

Indian warehousing has made a structural shift from low-ceiling 'godowns' to Grade-A facilities with clear heights of 10 to 14 meters. This shift demands high-bay selective and VNA racking systems manufactured with strict deflection tolerances under full dynamic seismic loads.

Seismic Zoning Compliance (Zone III to V)

Critical logistics zones around Delhi-NCR, Kutch, and Northern Maharashtra fall under Seismic Zones IV and V. Standard catalog racking profiles fail under lateral ground accelerations. Custom upright column profiles, heavy base plates, and dynamic bracing are required to guarantee structural stability.

Rise of Quick Commerce & Dark Stores

The explosion of 10-to-15 minute grocery and retail delivery in Bengaluru, Mumbai, and Delhi is driving decentralized mini-fulfillment centers. This relies heavily on integrated rack-supported mezzanines and multi-tier longspan shelving units capable of supporting thousands of bin SKUs within dense inner-city footprints.

Manufacturing Authority

End-to-End Production Process & Rigorous Quality Control

Operating a 30,000 m² state-of-the-art manufacturing campus equipped with CNC roll-forming lines, automated continuous stamping, robotic welding stations, and high-temperature curing lines.

Raw steel inspection

01. Certified Raw Steel

Mill test certificates (MTC) verified high-yield structural steel coils.

Precision steel slitting

02. Precision Slitting

Tight dimensional tolerances across all cold-formed strip thicknesses.

Automated upright column punching

03. Automated Stamping

Continuous CNC-pitch punching ensuring 50mm/75mm bay adjustability.

Cold profile roll forming

04. Roll Profile Forming

Multi-roller forming lines preventing structural residual stress.

Robotic beam connector welding

05. Robotic Welding

Full-penetration CO2 shielded welding on load connector brackets.

Pickling and phosphating pre-treatment

06. Chemical Pre-Treatment

Multi-stage ultrasonic degreasing, rust acid pickling, and phosphating.

Electrostatic powder coating

07. Electrostatic Coating

Thermoset polyester powder coating cured at 180°C for corrosion resistance.

Export container packaging

08. Seaworthy Packing

Numbered bundles and corner protection for direct container discharge.

Procurement Guide

Frequently Asked Questions by Indian Warehouse Project Managers

Real-world insights on customs, structural certifications, logistics corridors, and localized configuration.

Can the racking systems be designed to accommodate both standard Indian pallets and EUR pallets?
Yes. While the standard pallet size widely used in Indian supply chains is 1200 mm × 1000 mm (wooden or molded HDPE), many export-oriented automotive and pharma warehouses utilize EUR/EPAL pallets (1200 mm × 800 mm). Our engineering team designs custom clear beam lengths (such as 2300 mm, 2700 mm, or 3300 mm) with optional cross-support pallet support bars, wire mesh decks, and drop-in retainers to safely hold multiple pallet types simultaneously without deflection.
How do your products comply with Indian seismic codes (IS 1893 / IS 800:2007)?
India is divided into four seismic risk zones (Zones II through V). For projects located in high-risk zones—such as the Delhi-NCR cluster, parts of Gujarat, and the Himalayan belts—we engineer our upright frames with heavier gauge steel (up to 2.5 mm or 3.0 mm profile thickness), enlarged heavy base plates anchored with Hilti/Fischer structural chemical bolts, and specialized diagonal spine-and-horizontal bracing patterns that safely dissipate ground motion loads according to IS 800:2007 and FEM 10.2.02 codes.
What is the typical shipping lead time and customs clearance route to major Indian container ports?
Standard production turnaround is 15 to 25 days depending on total project tonnage. Ocean freight to major western gateway ports like Nhava Sheva (JNPT) and Mundra takes approximately 14 to 18 sailing days. Direct shipments to eastern and southern industrial ports like Chennai, Ennore, and Cochin take roughly 12 to 16 days. We provide complete documentation sets—Bill of Lading, Certificate of Origin (Form E/COO), packing lists with clear bay markings, and Mill Test Certificates—facilitating fast clearance through Indian Customs (ICEGATE).
How do you prevent surface corrosion and coating failure in humid Indian coastal belts?
Industrial facilities located in coastal regions (such as Navi Mumbai, Chennai, Kochi, and Gujarat) face high humidity and atmospheric salinity. Prior to electrostatic powder coating, all components undergo an automated 7-stage pre-treatment process: degreasing, water rinsing, acid pickling, surface conditioning, phosphating, and deionized water rinsing. The electrostatically applied epoxy-polyester powder coat is cured at 180°C to 200°C, producing a resilient dry film thickness (DFT) of 60–90 microns that resists salt spray, moisture penetration, and chipping from industrial forklift contact.
Do you provide structural calculation sheets and DWG layout proposals before contract finalization?
Yes, our engineering department provides 100% free preliminary engineering layouts. All we need is your architectural DWG warehouse floor plan, clear building height under truss, floor slab concrete grade (e.g., M25 or M30 with minimum slab depth), forklift turning radius/operating aisle specifications, and palletized SKU dimensions. You will receive an optimized 2D CAD layout, 3D visualization model, and a preliminary load capacity table verifying beam bending moments and upright column safety coefficients.
Can you supply complete warehouse accessories, safety guards, and rack-supported structures?
Absolutely. In addition to primary selective, drive-in, shuttle, and cantilever uprights, we supply heavy-gauge cold-rolled column protectors, wrap-around aisle-end barriers, anti-collapse back-stop mesh screens, pallet backstops, row spacers, and rack-supported structural mezzanine floors complete with modular staircase towers, kickplates, and spring-loaded pallet safety gates.
Direct Factory Advantage

Why Major Global Supply Chains Choose Our Racking Infrastructure

Combining 25 years of structural manufacturing authority, direct mill procurement of certified structural steel, and turnkey engineering reliability.

Direct Factory Pricing

Eliminate distributor and local agent markups. You deal directly with our 30,000 m² primary production facility, reducing capital expenditure on high-tonnage storage racks by up to 25%.

Certified ISO & CE Quality

Certified under ISO 9001:2015 quality standards and CE Certificate No. 2435-CPR-8605159. Fully verifiable traceability from raw steel coils to the finished powder-coated components.

Free Layout & 3D Engineering

Our senior structural team provides complete AutoCAD and 3D warehouse simulations, calculating precise rack deflection (L/200 standard) and forklift clearances before manufacturing begins.

Export & Logistics Precision

Experience in shipping thousands of metric tons globally. Every shipping package includes bundled upright frames, palletized beam locks, detailed assembly diagrams, and full container optimization.

Plan Your Warehouse Racking Expansion with Expert Engineers

Send us your warehouse CAD floor plan, ceiling clear heights, and pallet specifications. Our engineers will return a complete layout drawing, load calculation, and factory-direct quotation within 24 hours.